Skip to Content

600CC MICRO-SPRINT SETUP:

Complete Guide to Chassis Alignment

Micro Sprint Setup Sheet: The Complete Chassis Alignment Guide

Dialing in your micro sprint chassis is essential for performance, consistency, and driver confidence. This step-by-step guide helps you align and balance your car properly—whether you're prepping for a local race or chasing a podium finish.

🧰 Required Tools & Materials

Before you start, gather the following tools:

  • Level car stands
  • W-Link (Jacobs Ladder)
  • 12'–25' steel tape measure
  • Combination square
  • 2" and 4" wood blocks or Moose Blocks (adjustable)
  • Stagger tape
  • 3' of 7/16" steel rod
  • Torpedo level or angle finder

🔧 Step 1: Square the Rear Axle

Rear axle alignment is your baseline.

  • Left Rear Arm: Set to 12½” (measured center of splines to center of rod end).
  • Install arms to torsion bars and run the 7/16" steel rod through rod ends. Support the rod with 2" blocks.
  • Measure from the rod to the front of the rear torsion tubes: target is 10-3/16" to 10-1/4".
  • Adjust the right rear arm to match for a square rear.

🛠️ Step 2: Install the Rear Axle

With rear squared:

  • Install the axle using spacers in place of wheels to lock components.
  • Set axle on 4" square-up blocks.
  • Use the flat face on front of birdcages to level each side via radius rods.
  • Use a combination square to measure from the back edge of the axle to the back of the rear torsion tube: target is 12-3/16" to 12-1/4".
    • Note: Right side will be 1/16" longer on short-spline axles. Universal spline = even.

⚙️ Rear Radius Rod Configuration

  • Left Rear: Bottom hole (just above brake rod spud)
  • Right Rear: Top hole
  • W-Link: Bottom in outside hole, top in inside hole
  • Center torsion arm rod ends in the birdcage brackets. Adjust ladder rod ends as needed.

📏 Step 3: Setup Block Guidelines

Start with 2" blocks front and rear. Adjust block height based on:

  • Driver weight
  • Track surface
  • Handling preferences

🔩 Torsion Bar Adjustment Guide

Based on your front suspension type:

  • Coil Front: Add 2 turns to left front
  • Torsion Front: Add 1 turn to left front bar
  • Split Bar Front: Add 1½ turns to left front

Rear Torsion Bars (Based on Split):

Bar SplitLeft Rear Turns
50 pts1½ turns
25 pts1 turn
Even bars½ turn
Reverse split0 turns

🧮 Step 4: Square the Front Axle

  • Car on 2" blocks
  • Measure from front of upright tubes to back of front axle:
Chassis YearMeasurement (both sides)
Current Chassis6" – 6-1/8"
2006 & Older5" – 5-1/8"

Target wheelbase: ~60½" (59½" for 2006 and older)

🧲 Caster Setup

  • Adjust right front rods to set caster.
  • Measure from top of steering arm (right side).
  • Minimum: , Ideal: up to 12°
    • More caster = better high-speed tracking, less oversteer.

Lead Configuration

After car is on the ground:

  • Set lead at 0" to ¼" max.
  • A little lead helps the car turn easier into corners.

🧭 Front Axle Offset

  • Measure from left side frame rail to inside of left front axle bracket
  • Target: 2-3/4" to 2-7/8" for proper weight distribution.

🪛 Torsion Bar & Spring Specs

Front Suspension

SideSpring (lbs)Torsion Bar
Left Front120–125.550 solid or .725 hollow (2006–)
Right Front140–150.575 solid

Rear Suspension

Side2009 RestrictedStock/Multi2007 & Older
Left Rear.725 solid.725 hollow.725 solid
Right Rear.725 solid.750 hollow.725 solid

🛞 Recommended Shocks

Front

PositionRecommended Shocks
Left FrontQA1 8262, ARS 1062
Right FrontQA1 8262-1, ARS 1061/2

Rear

PositionRecommended Shocks
Left RearQA1 8262-4, ARS 1064/2, Adjustable 2-8/2
Right RearQA1 8264, ARS 1064

🪶 Wing Setup Tips

Wing Angle:

Track TypeWing Angle
Short Track12°–15°
Long Track8°–11°

Positioning:

Start with the trailing edge 4"–6" ahead of rear axle. Adjust based on handling.

📐 Ride Height Specs

Measured without driver, with 2 gallons of fuel, on a flat surface.

LocationTarget Height
Left Front (coil)3.50"–3.75"
Left Front (bar)10.50"
Right Front (coil)4.25"–4.50"
Right Front (bar)11.25"–11.50"
Left Rear (bar)7.50"–7.75"
Right Rear (bar)8.75"–9.00"

🔍 Note: These are baseline values without bolt-on lead.

🛠️ Handling Adjustments Cheat Sheet

To Tighten Corner Entry–Apex:

  • Lower right rear tire pressure
  • Move RR wheel in ½"–1"
  • Decrease stagger
  • Shift wing back 1"–2"
  • Use RR shock #3 valving
  • Jacobs ladder: inside top & bottom or outside top & bottom
  • Reduce LR shock rebound

To Tighten Corner Exit:

  • Raise front: 4 turns on coils, 1 turn on torsion
  • Decrease stagger
  • Move wing back
  • Add LR weight
  • RF shock: #0.5 rebound
  • LF shock: #1 rebound

Final Thoughts

Your setup is your foundation—don't rush it. Use this guide as a starting point but always test and tune for your driver and track conditions. Keep records, make small changes, and stay consistent.

A well-set micro sprint won’t win the race alone, but a poorly set one will definitely lose it.

Share this post